Osaka Gas Liquid Co., Ltd.

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On-site hydrogen generation system

On-site hydrogen generation system HYSERVE

* HYSERVE is a registered trademark of Osaka Gas Co., Ltd.

On-site hydrogen supply system HYSERVE On-site hydrogen supply system HYSERVE

Supplying high-quality hydrogen at low cost, without trouble and in an easy
manner

Product lineup

A wide range of products are available depending on the amount of usage.

Model HYSERVE-5
HYSERVE-5
HYSERVE-30
HYSERVE-30
HYSERVE-100
HYSERVE-100
HYSERVE-300
HYSERVE-300
Feedstock City gas (13A) or propane gas
Hydrogen production capacity 5Nm3/h 30Nm3/h 100Nm3/h 300Nm3/h
Hydrogen purity 99.99% min.* 99.999% min.
Hydrogen supply pressure 0.70 MPaG max.
Operability One-touch automatic operation One-touch automatic operation, adjustable load (40 to 100%), standby operation
Minimum
unit size
4,250W×1,200D×2,500H
Including the auxiliary area, excluding exhaust piping
3,600W×2,000D×2,950H
Excluding the auxiliary area
5,300W×2,600D×3,300H
Excluding the auxiliary area
9,700W×3,000D×3,550H
Excluding the auxiliary area

* 99.999% is also available. Please contact us for detail.
* Hydrogen recovery equipment is available separately.

Click here for the process flow. Click here for the process flow.

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Delivery record

We have a delivery record of sales not only in the Kansai region but also throughout Japan.

Delivery record: 17 for heat treatment, 3 for electronic parts production, 6 for hydrogen stations
Motomachi Plant, Toyota Motor Corporation

Motomachi Plant,
Toyota Motor Corporation

* Excerpt from a press release article of
Toyota Motor Corporation

Plant

Plant

Kita-Osaka Hydrogen Station

Kita-Osaka Hydrogen Station

Six benefits of HYSERVE

  • 1: No initial investment (low running costs)

  • 2: High reliability (AI monitors operational status 24 hours a day.)

  • 3: No specialized engineers required

  • 4: Not classified as hazardous materials and not subject to the High Pressure Gas Safety Act

  • 5: No need for troublesome cylinder loader/bundle receiving operations

  • 6: High flexibility in installation location

Do you have any problems with procuring hydrogen?

  • 1

    Hydrogen purchase costs are high.

    Monthly hydrogen purchase costs are high.

    Monthly hydrogen purchase costs are high.

    Initial costs are high.

    Initial costs are high.

    Low cost with no initial costs and maintenance cost included

    Low cost with no initial costs and maintenance cost included

    On-site hydrogen production enables low-cost supply.

    On-site hydrogen production enables low-cost supply.

  • 2

    We are worried about problems with on-site machines.

    Machinery seems to have a lot of trouble.

    Machinery seems to have a lot of trouble.

    High reliability (AI monitors operational status 24 hours a day.)

    High reliability (AI monitors operational status 24 hours a day.)

    If any problem occurs, our staff members will respond immediately (at no additional cost).
  • 3

    We have no specialized engineers.

    We have no specialized engineers who can operate and/or maintain the system.

    We have no specialized engineers who can operate
    and/or maintain the system.

    No specialized engineers required

    No specialized engineers required

    Operation is fully automatic. (The system can be turned on and off at the touch of a button.)Maintenance can be outsourced to us, eliminating the need for specialized engineers.

    Operation is fully automatic. (The system can be turned on and off at the touch of a button.)
    Maintenance can be outsourced to us, eliminating the need for specialized engineers.

  • 4

    Handling feedstock gas (hazardous and deleterious substances) and high-pressure gas is difficult.

    When ammonia, methanol or high-pressure gas is used as a feedstock, assignment of qualified personnel is required and authorization needs to be obtained.

    When ammonia, methanol or high-pressure gas is used as a feedstock, assignment of qualified personnel is required and
    authorization needs to be obtained.

    Not classified as hazardous materials and not subject to the High Pressure Gas Safety Act

    Not classified as hazardous materials and not subject to the High Pressure Gas Safety Act

    Since city gas or propane gas is used as a feedstock, there is no need for assigning qualified personnel or obtaining authorization, allowing for easy introduction.

    Since city gas or propane gas is used as a feedstock, there is no need for assigning qualified personnel or obtaining
    authorization, allowing for easy introduction.

  • 5

    We do not want to do troublesome cylinder loader/bundle receiving operations.

    We do not want to do troublesome receiving operations.

    Not classified as hazardous materials and not subject to the High Pressure Gas Safety Act

    No need for troublesome receiving operations

    No need for troublesome receiving operations
  • 6

    It would require a large space for installation, but there is no place for that.

    It would require a large space, including separation distance, but there is no place for that.

    It would require a large space, including separation distance, but there is no place for that.

    It is space-saving and not subject to the High Pressure Gas Safety Act, allowing for a high degree of freedom.

    It is space-saving and not subject to the High Pressure Gas Safety Act, allowing for a high degree of freedom.

    It can be installed in a small space and is not restricted by the High Pressure Gas Safety Act.

    It can be installed in a small space and is not restricted by the High Pressure Gas Safety Act.

Basic scheme of on-site hydrogen contract

Customers can use the equipment without making an initial investment and reduce the costs required for delivery.

Basic scheme of on-site hydrogen contract

● We produce and supply hydrogen on-site by installing hydrogen generation equipment (HYSERVE) on the customer's premises.

● The customer is responsible for providing utilities (city gas or propane gas, electricity and water) necessary for hydrogen generation.

● The HYSERVE" is equipped with a remote monitoring system, and we will maintain and manage the equipment.

● The contract includes the maintenance, leasing and repair costs, enabling customers to use the equipment without initial investment.

● We will propose the best scheme for your needs.

Major industries where hydrogen is used

Main application fields

  • Metal

    Metal

    ・ Powder metallurgy

    ・ Metal heat treatment

    ・ Magnetic iron powder

    ・ Metal sintering, etc.

  • Glass and ceramics

    Glass and ceramics

    ・ Flat glass manufacturing

    ・ Quartz glass manufacturing

    ・ Quartz glass processing

    ・ Optical fiber

    ・ Ceramic packages, etc.

  • Electricity and chemistry

    Electricity and chemistry

    ・ Flameproofing of electronic devices

    ・ Semiconductors

    ・ Silicon wafers

    ・ Hydrogenated petroleum resins

    ・ Chemical products, catalysts, etc.

  • Food

    Food

    ・ Hydrogenation of fats and oils

    ・ Quality improvement of fats and oils

    ・ Sweetener use

  • Hydrogen stations

    Hydrogen stations

    Hydrogen supply to fuel cell vehicles

Frequently asked questions

Q

How is hydrogen generated?

A
Hydrogen is generated through a chemical reaction between city gas, natural gas or propane gas and water.
Q

What utilities are needed?

A
Feedstock gas (either city gas, natural gas or propane gas), electricity and tap water are required as a minimum.
Also, instrumentation air may be required depending on the model.
Q

What is the purity of the hydrogen produced?

A
It is 99.99% or higher for the HYSERVE-5 and 99.999% or higher for the HYSERVE-30, 100 and 300.
Q

Do we need to prepare pure water?

A
If you can supply pure water, we will use it.
Since the HYSERVE can be equipped with a pure water system, tap water can be used.
Q

What do we need in the event of periodic maintenance or an equipment failure?

A
We offer a maintenance contract that includes periodic maintenance and response to sudden failures as standard.
Q

What does the remote monitoring service include?

A
The system is designed such that AI monitors the equipment 24 hours a day to ensure that it is in good operating condition and alerts the user if there are any signs of malfunction.
Q

How long can the system operate continuously?

A
The system can be operated all year round, except during the periodic maintenance once a year.
Q

What do we need to do in the event of a machine malfunction?

A
In the event of a machine malfunction, the system detects values of each instrument and safely stops automatically.
Q

Do we need to assign qualified personnel?

A
No qualified personnel are required to operate this system.
HYSERVE catalog HYSERVE catalog

HYSERVE catalog

Click here to download

Contact Us

Please feel free to contact us.

5th Floor, Sumitomo Building No. 3, 4-7-19 Kitahama, Chuo-Ku, Osaka-shi, Osaka 541-0041, Japan

Tel: 06-4706-2700