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Fast, Safe & Sanitary and Low Cost

Proposal for Dry Ice Blasting

Proposal for Dry Ice Cleaning Proposal for Dry Ice Cleaning

No damage to the objects to be cleaned and no residue left behind

Dry-ice blasting is a shot blast technique that removes dirt from objects by blasting dry ice particles with the power of compressed air.
Since dry ice sublimates (or gasifies) as soon as it hits molds, dry ice blasting eliminates the need for collection and post-treatment of residual materials, such as blast media and solvents used in other cleaning methods.

No damage to the objects to be cleaned and no residue left behind No damage to the objects to be cleaned and no residue left behind

Advantage of dry ice blasting

  • Simply, Fast!

    Removing molds... Transportation... Cleaning by hand...

    For example, when cleaning molds, manual cleaning requires waiting until the hot molds cool down, removal, transportation, and other pretreatment steps.

    It saves time & reduces your employees' workload!

    Dry ice blasting requires no pretreatment! Molds can be cleaned quickly even at high temperatures! Easy blasting reduces work time and your employees’ workload.

  • Cleaning is Safe & Sanitary!

    Safe for both people and molds

    Cleaning is safe & sanitary!

    Dry ice sublimates (or gasifies)
    upon impact and disappears.

    Dry ice sublimates (or gasifies)
    as soon as it hits the molds and disappears.

    Less residues are left after cleaning,
    leading to labor savings.*

    No rinsing, drying,
    or water treatment processes are required.

    Dry ice is nontoxic and non-flammable. Since dry ice blasting does not require use of organic solvents, it is safe and secure for your employees and friendly to the environment. Furthermore, it does not require collection or post-treatment of blast media used for plastic blasting, organic solvents and other residues, which leads to significant labor savings compared to conventional methods.

    * Since dirt and other residues on the object to be cleaned are scattered by dry ice, it is necessary to collect such dust with a broom or similar tool.

  • No waste, Low Cost!

    No waste, low cost!

    Dry ice blasting requires no pre-treatment and post-treatment, thus significantly reducing work time. Also, the high cleaning power reduces product loss due to dirt adhesion. This improves productivity and leads to further cost reductions.

Cleaning principles and features

Cleaning principles and features

Cleaning principles and features

Cleaning principles and features

Cleaning principles and features

Impact cleaning

Since dry ice blasting uses dry ice, whose hardness is low, there is no risk of damaging the object to be cleaned.
Dry ice pellets impact the object to be cleaned at high speed, and the impact first removes dirt.

Quality improvement

Quality improvement

Since dry ice particles have low hardness, they can remove dirt without abrading the surface of the base material.

Sublimation cleaning

Upon impacting the object to be cleaned, dry ice pellets at -79°C instantly sublimate from a solid to a gas form.
At this time, dry ice changes into a gas approximately 750 times its volume.
This explosive sublimation pulls dirt off the surface.

Cost reduction

Cost reduction

Since dry ice gasifies as soon as it hits the base material, no blast media remain.
This eliminates their collection and disposal and other additional treatment steps, reducing cost.

Mechanism of the device Mechanism of the device

System configuration

System configuration

Comparison with other cleaning methods

○ = Applicable

Cleaning method No secondary waste generated Nonconductive Nontoxic Nonabrasive
Dry ice blasting
Sand blasting × ×
Soda cleaning × ×
Water washing × ×
Manual tools × × ×
Chemicals × × ×

Main applications and cleaning examples

Dry ice blasting is useful for many customers.

Textile industry
Removal of tar stains from textile dryers
Forging industry
Cleaning of forging dies
Rubber and tire industry
Removal of rubber residues and mold release agents carbonized or adhered to molds
Resin industry
Removal of polymer materials and mold release agents carbonized or adhered to molds
Aluminum industry
Cleaning of aluminum casting and die-casting molds (removal of mold release agents)

In addition to the above, dry ice blasting and surface treatment are used effectively in a wide range of industries and applications shown below.

  • Electronics
  • Automobiles
  • Power plants
  • Paint removal
  • Facility maintenance
  • Manufacturing industry
  • Weld line cleaning
  • Contract cleaning services
  • Food and beverage
  • Medical care
  • Printing
  • Casting and forging
  • Mold/die repair
  • Rubber and plastic
  • Textiles and wool
  • Restoration from disasters and fires

Dry-ice cleaning system for precision instruments

This is a dry ice blaster ideal for desktop cleaning.
This device is ideal for cleaning boards, semiconductors and other small devices.

Dry-ice cleaning system for precision instruments

— Features —

Cleans particles and oil and fat content
without damaging boards, etc.
Dry ice powder made from liquefied CO2 is jetted out to clean particles and oil and fat content without damaging the objects to be cleaned.
No drying and
water treatment processes required
No washing water is required, eliminating the need for drying and water treatment processes.
Pollution-free eco-friendly cleaning
Since this system uses CO2, which is present in the atmosphere, it achieves nonflammable, nontoxic, safe, pollution-free and environmentally friendly cleaning.

— Objects to be cleaned —

Image industry
Precision lenses, optical sensors and mobile phone lenses
Semiconductor and electronic components
Si, InP and GaAs wafers, photomasks, printed circuit boards, and hard disks
Others
Removal of foreign matter from molds/dies and ceramics and burrs from battery cells, etc. and artwork repair

ー Examples of cleaning ー

Workpiece: Carbide part Dirt: Adhesive

Workpiece: Carbide part  Dirt: Adhesive  Before cleaning
Before cleaning

Workpiece: Carbide part  Dirt: Adhesive  After cleaning
After cleaning

Workpiece: Film solar cell 
Dirt: Pattern residue

Workpiece: Film solar cell  Dirt: Pattern residue  Before cleaning
Before cleaning

Workpiece: Film solar cell  Dirt: Pattern residue  After cleaning
After cleaning

Workpiece: Glass plate Dirt: Fingerprint

Workpiece: Glass plate  Dirt: Fingerprint  Before cleaning
Before cleaning

Workpiece: Glass plate  Dirt: Fingerprint  After cleaning
After cleaning

Workpiece: Bare board Dirt: Stain

Workpiece: Bare board  Dirt: Stain  Before cleaning
Before cleaning

Workpiece: Bare board  Dirt: Stain  After cleaning
After cleaning

Workpiece: Precision motor
Dirt: Oil and metal powder

Workpiece: Precision motor  Dirt: Oil and metal powder  Before cleaning
Before cleaning

Workpiece: Precision motor  Dirt: Oil and metal powder  After cleaning
After cleaning

Workpiece: Automobile part
Dirt: Solder residue (0.24 mm or less)

Workpiece: Automobile part  Dirt: Solder residue (0.24 mm or less)  Before cleaning
Before cleaning

Workpiece: Automobile part  Dirt: Solder residue (0.24 mm or less)  After cleaning
After cleaning

Workpiece: Organic EL Dirt: Glass particle

Workpiece: Organic EL  Dirt: Glass particle  Before cleaning
Before cleaning

Workpiece: Organic EL  Dirt: Glass particle  After cleaning
After cleaning

Workpiece: LCD terminal Dirt: dust

Workpiece: LCD terminal  Dirt: dust  Before cleaning
Before cleaning

Workpiece: LCD terminal  Dirt: dust  After cleaning
After cleaning

Contact Us

Please feel free to contact us.

5th Floor, Sumitomo Building No. 3, 4-7-19 Kitahama, Chuo-Ku, Osaka-shi, Osaka 541-0041, Japan

Tel: 06-4706-2700